Nigute dushobora gutsinda deforme?CNC Guhindura Ubuhanga bwibice bikikijwe

Muburyo bwo gukata, kubera imbaraga zo gukata, urukuta ruto rworoshye guhinduka, bikavamo ikintu cya ellipse cyangwa "ikibuno" gifite uduce duto two hagati kandi nini.Byongeye kandi, kubera ubushyuhe buke butagabanijwe mugihe cyo gutunganya ibishishwa bito cyane, biroroshye kubyara ubushyuhe bwumuriro, bikaba bigoye kwemeza ubuziranenge bwibice.Ibice bikurikira ntibigoye gusa, ariko kandi biragoye kubitunganya.Kubwibyo, hagomba gukorwa igishushanyo kidasanzwe cyoroshye kandi gikikijwe.

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PIsesengura

Ukurikije ibisabwa bya tekiniki bitangwa mugushushanya, igihangano cyakozwe gitunganijwe numuyoboro wicyuma udafite kashe, naho ububobere bwubuso bwumwobo wimbere nurukuta rwinyuma ni Ra1.6 μ m.Irashobora kugerwaho muguhindukira, ariko silindrike yumwobo wimbere ni 0.03mm, bisaba ibisabwa cyane kubice bikikijwe.Mubikorwa byinshi, inzira yuburyo irakomeye kuburyo bukurikira: gupfuka - kuvura ubushyuhe - guhindura isura yanyuma - guhindura uruziga - guhindura umwobo w'imbere - kugenzura ubuziranenge.

"Gutunganya umwobo w'imbere" ni urufunguzo rwo kugenzura ubuziranenge.Biragoye kwemeza silindiri 0.03mm mugihe ukata umwobo wimbere wigikonoshwa udafite urukuta ruto.

Tekinoroji yingenzi yo guhindura umwobo

Tekinoroji yingenzi yo guhindura umwobo nugukemura ibibazo byo gukomera no gukuraho chip yo gukuramo ibikoresho byimbere.Kugirango tunonosore ubukana bwigikoresho cyo guhindura umwobo w'imbere, hagomba gufatwa ingamba zikurikira:

1) Ongera igice cyambukiranya igice cyibikoresho byigikoresho bishoboka.Mubisanzwe, isonga ryigikoresho cyo guhindura umwobo imbere kiri hejuru yigikoresho, bityo igice cyigice cyigikoresho cyibikoresho kiri munsi ya 1/4 cyigice cyumwobo, nkuko bigaragara mumashusho akurikira.Niba isonga ryigikoresho cyo guhinduranya igikoresho kiri kumurongo wo hagati wigikoresho, igice cyigice cyigikoresho cyumwobo kirashobora kwiyongera cyane, nkuko bigaragara mumashusho akurikira.

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2) Uburebure bwagutse bwigikoresho cyibikoresho bigomba kuba birebire 5-8mm kurenza uburebure bwigikorwa gishoboka kugirango byongere ubukana bwigikoresho kandi bigabanye kunyeganyega mugihe cyo gutema.

Gukemura ikibazo cyo gukuraho chip

Igenzura cyane cyane icyerekezo cyo gutemba.Ibikoresho bihinduranya bisaba ko chip itemba hejuru kugirango ikorwe (chip imbere).Noneho, koresha umwobo w'imbere uhinduranya igikoresho gifite impande nziza, nkuko bigaragara ku gishushanyo gikurikira.

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Muburyo bwo guhinduka neza, icyerekezo cya chip gisabwa kugirango uhindure chip imbere yerekeza hagati (kuvanaho chip hagati yumwobo).Kubwibyo, hagomba kwitonderwa gusya icyerekezo cyo gukata mugihe utyaye igikoresho.Uburyo bwo kuvanaho chip bugomba gukurikiza arc yegeranye.Nkuko bigaragara ku gishushanyo gikurikira, igikoresho cya M-cyiza cyo guhindura igikoresho cya YA6 gifite imbaraga nziza zo kunama, kwihanganira kwambara, gukomera kwingaruka, gufatisha ibyuma, no kurwanya ubushyuhe.

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Mugihe cyo gusya, ukurikije gutunganya arc (kuruhande rwa arc yumurongo wigikoresho cyo hasi), inguni yimbere izengurutse inguni ya arc ya 10-15 °, naho impande yinyuma ni 0.5-0.8mm kuva kurukuta.Gukata impande ya c ni § 0.5-1 mu cyerekezo k na R1-1.5 kuri point B kuruhande rwa chip.Inguni yinyuma yinyuma ikwiriye gusya kugeza 7-8 °.Gusya ingingo AA kumpera yimbere ya E mumuzingi kugirango usohore imyanda hanze.

Puburyo bwo gutondeka

1) Inkinzo ya shaft igomba gukorwa mbere yo kuyikora.Igikorwa nyamukuru kirinda uruzitiro ni ugupfukirana umwobo w'imbere uhinduranya uruzitiro ruto rukikijwe n'ubunini bw'umwimerere hanyuma ukarukosora hamwe n'imbere n'inyuma, kugira ngo rushobore gutunganya uruziga rw'inyuma rudahinduye, kandi rugakomeza ubwiza bwo gutunganya n'ukuri k'uruziga rwo hanze.Kubwibyo, gutunganya kurinda igiti nurufunguzo rwibanze rwo gutunganya uruzitiro ruto.

45 ibyuma bya karubone byubatswe kugirango bitunganyirize urusoro rukomeye rwo kugumana igiti;Kuzenguruka isura yanyuma, fungura B-imyobo yo hagati ya B kumpande zombi, kora uruziga rwinyuma, hanyuma usige amafaranga 1mm.Nyuma yo kuvura ubushyuhe, kuzimya no gushyuha, kuvugurura, no guhindura neza, amafaranga 0.2mm agomba kubikwa.Ubuso bwa flame yamenetse bugomba kongera gukorerwa ubushyuhe hamwe nuburemere bwa HRC50, hanyuma bigashyirwa hamwe na gride ya silindrike, nkuko bigaragara ku gishushanyo gikurikira.Ukuri kuzaba gushimishije kandi kuzaboneka byoroshye kurangiza.

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2) Kugirango urangize gutunganya igihangano icyarimwe, urusoro rukomeye rugomba kugira umwanya wo gufunga no kugabanya amafaranga.

3) Mbere ya byose, nyuma yo kuvura ubushyuhe, gushyushya, no kubumba, ubukana bwa urusoro rwubwoya ni HRC28-30 (murwego rwo gutunganya).

4) Igikoresho cyo guhindura ni C620.Ubwa mbere, shyira imbere imbere muri spindle cone kugirango ikosorwe.Kugirango wirinde guhindura imikorere yakazi mugihe ufashe uruzitiro ruto rukikijwe, hongewemo amaboko manini yuguruye, nkuko bigaragara ku ishusho ikurikira.

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Kugirango ukomeze umusaruro mwinshi, impera imwe yimpeta yinyuma yikibiriti cyoroshye itunganyirizwa mubunini bumwe d, umutegetsi afatirwa kumurongo, kandi igikonoshwa cyiziritse mugihe cyo kuzenguruka umwobo wimbere kugirango uzamure ubuziranenge kandi ukomeze ubunini.Urebye gukata ubushyuhe, biragoye kumenya ubunini bwagutse bwakazi.Amazi yo gukata ahagije agomba guterwa kugirango agabanye ihindagurika ryumuriro wakazi.

5) Funga igihangano ukoresheje icyuma cyikora hagati ya jaw chuck eshatu, uzenguruke mumaso yanyuma, na mashini ikaze uruziga rwimbere.Amafaranga yo kurangiza kurangiza ni 0.1-0.2mm.Simbuza igikoresho cyo kurangiza kugirango utunganyirize amafaranga yo gukata kugirango wuzuze ibisabwa kugirango ubangikanye neza kandi bitoroshye.Kuraho igikoresho cyo guhindura umwobo w'imbere, shyiramo uruzitiro rwizamu rwagati rwagati, uhambire hamwe na taille hagati ukurikije uburebure busabwa, usimbuze igikoresho cyo guhinduranya silindrike kugirango uzenguruke uruziga, hanyuma urangize guhindukira kugirango wuzuze ibisabwa gushushanya.Nyuma yo gutsinda ubugenzuzi, koresha icyuma gikata kugirango ukate ukurikije uburebure bukenewe.Kugirango ugabanye gukata neza mugihe igihangano cyaciwe, inkombe yo gukata igomba kugororwa no hasi kugirango isura yanyuma yibikorwa;Igice gito cyizamu gikoreshwa mugukata icyuho no kugisya gito.Igiti gikingira gikoreshwa mukugabanya guhindura imikorere yakazi, kwirinda kunyeganyega, no guca ibitera kugwa no kugwa.

Konclusion

Uburyo bwo hejuru bwo gutondekanya uburyo bwo gutunganya ibintu bukemura ikibazo cyuko uruzitiro ruto rufite uruzitiro cyangwa ingano nuburyo amakosa adashobora kuzuza ibisabwa.Imyitozo irerekana ko ubu buryo bufite imikorere ihanitse yo gukora, kandi bukora neza, kandi bubereye gutunganya ibice birebire kandi binini.Ingano iroroshye kumenya, kandi umusaruro wicyiciro ni ngirakamaro.


Igihe cyo kohereza: Nzeri-29-2022